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The Textile Web
Textile Web Articiles - Last Updated April 11, 2002
 
1: Percentage of Rewash Acceptability
June 2000
Rewash is linen that must be washed again prior to its use. There are generally two categories of rewash. The first is linen with unacceptable quality, other than stains. This linen is in good shapebut might be misfolded, wrinkled, have dust or lint on it, or for some other reason should not be used. The second type of rewash is linen that is stained due to usage.
To determine the percentage of each type of rewash, divide the pounds of rewash for a given period by the total clean pounds processed for the same time frame. The industry standard for rewash is 2 – 3 percent of total linen processed. If your percentage of rewash is higher than that, you should consider taking steps toidentify the case.
Rewash is costly by virtue of additional labor cost, linen replacement, utility cost and higher chemical cost.. The most likely cause of excessive rewash is poor wash formulas for the type of linen being processed. Time, temperature, chemicals and mechanical action are the basics for any wash formulation. Other potential causes of rewash are water quality and the condition of the washing and processing equipment. Regardless, the cost of high percentages of rewash can be damaging to the overall operation of any laundry, and steps should be taken to address the issue.

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2: Enzymes -- What are they? How do they work in laundry cleaning? Why do they work?
July/August 2000
We hear considerable talk about enzyme detergent washing these days. Actually, the technology has been around for a long time, but like everything else, it runs in cycles. I’m often asked about the benefits thatenzymes can have for laundries.
If the soil conditions are right, wash operations are conducive to slightly longer formulas and high temperature water usage is a concern, then enzymes may benefit your laundry operation.
However, I have yet to see heavily soiled items such as bar towels, aprons, table linens, etc., come out thoroughly clean without higher alkalinity and use of chlorine bleach. Regardless, there is a valuable place forenzymes when the conditions and expectations are correct.
Detergent enzymes are large molecules made by bacteria. There are different types of enzymes used in laundry chemical formulations. One type, called protease, goes after protein soils; another type, which is effective against fat is called lipase. The third type, amylase, is used for carbohydrates (starches.)
When a laundry tries enzyme washing, everything changes in the wash process. In an enzyme wash there can be no contact with strong caustic solutions, chlorine or high water temperatures. If contact with these conditions occur, then the enzymes are damaged and become inactive.
Enzymes work by attacking soils and breaking them into small, loose fragments. With good detergency, the soil is then flushed away from the linen and down the sewer. Generally, when washing with enzyme detergents, the wash bath must be lengthened and ideal temperatures are between 125 degrees and 145 degrees F (depending on the manufacturer of the product.) The preflushes to an enzyme formula should remain to assist in getting loose soil out, so that when the enzyme detergent is added it can attack stains and the harder to remove embedded soils. If there is no high alkaline bath after the wash and a bleach bath is skipped, it is possible to cut back on some of the rinsing steps.
Match the conditions and soil types and you might find enzyme detergent wash formulations a benefit to your laundry.

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